Novelty Structures manufactures Carbon Steel, Stainless Steel and Aluminium Silos in our Facilities in Turkey.

Steel Silos
stainless steel silos

Silos are essential storage structures used across various industries to hold bulk materials such as grains, cement, chemicals, and food products.

The fabrication of silos involves careful consideration of materials, structural design, and application requirements.

Common materials used in silo construction include aluminium, carbon steel, and stainless steel, each offering distinct advantages depending on the stored material and environmental conditions.

Types of Silos

Flat-Bottom Silos

Used to store liquids, gases, or bulk solids for long periods.

  • No sloping bottom, making them simpler and less expensive to construct than hopper-bottom silos.

  • Requires mechanical assistance (e.g., augers, scrapers, or front-end loaders) for complete material discharge

  • Ideal for long-term storage of bulk materials due to their high volume-to-footprint ratio.

  • Manual or mechanical discharging systems: Sweep augers (rotating arms that move material to a central discharge point). Chain conveyors or belt conveyors for automated discharge. Front-end loaders for manual removal in some cases.

  • Supported by a ring beam foundation or concrete slab

Hopper Silos

Used in various manufacturing or chemical processing operations.

  • The hopper angle (typically 45°–60°) ensures material flows toward the discharge point by gravity.

  • Flow Patterns: Mass flow (all material moves uniformly, preventing segregation). Funnel flow (center material discharges first).

  • Requires strong steel  support legs or a frame to hold the hopper section.
  • Discharge Mechanism: Gravity-driven flow (no need for sweep augers in most cases). Vibrators or air fluidizers may be used to prevent material bridging. Slide gates, rotary valves, or screw conveyors control the discharge rate.
  • Ideal for free-flowing powders and temporary applications.
Silo Construction

Materials of Silos

Carbon Steel Silos

  • High strength and durability for heavy-duty applications.

  • Cost-effective compared to stainless steel.

  • Can be galvanized or painted for corrosion resistance.

Applications

  • Cement and fly ash storage
  • Wood & Biomass

  • Mining and mineral processing

Stainless Steel Silos

  • Excellent corrosion resistance, even in aggressive environments.
  • Easy to clean and maintain, meeting sanitary standards.
  • Long lifespan with minimal degradation.

Applications

  • Dairy and liquid storage
  • Chemical and pharmaceuticals
  • High-hygiene food processing

Aluminium Silos

  • Corrosion-resistant, making it suitable for food-grade applications.
  • Lightweight yet durable, reducing structural support requirements.
  • Non-reactive with many substances, ensuring material purity.

Applications

  • Food and beverage storage
  • Pharmaceutical ingredients
  • Lightweight chemical storage

Silo Fabrication

Modular Silo Structures

  • Easy Expansion: Additional modules can be added as storage needs grow.
  • Portability: Bolted designs allow relocation if required.
  • Faster Installation: Pre-fabricated sections reduce on-site construction time.
stainless silo

Manufacturing Precision

  • Cutting and Forming Accuracy: Achieving precise cuts and forming curved sections without warping the steel is a challanging task, especially for thick plates or hopper silos.

  • Dimensional Consistency: Maintaining consistency in large or complicated silo designs is difficult, as minor mistakes might lead to problems during the installation.

  • Surface Preparation: Preparing steel surfaces for paintings is labor-intensive and requires strict quality controls to ensure long-term protection.

Quality Assurance and Testing

  • Welding Quality: Welding must be flawless to ensure structural integrity and leak prevention, requiring skilled labor and rigorous inspections.

  • NDT:Non Destructive Welding Tests shall be employed for a proper examination and adherence to the quality standards.
  • Coating & Finishing Quality: It is crucial for ensuring longevity, corrosion resistance, and structural integrity, especially in harsh environments.

How can we help you ?

Silos are indispensable to industrial projects, and their success depends on the careful selection of contractors, stringent quality control, and compliance with global standards.

Novelty Structures stands out as a reliable partner in providing high-quality Silo Fabricators tailored to demanding industrial needs.

Contact our team to further discuss your needs.

Completed Projects

Steel Silos
Bunkers ,Hoppers and Chutes

Products

Steel Structures

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Bulk Material Handling Structures 

Steel Buildings

Steel Silos

Hoppers & Chutes

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Mezzanines & Stairs

Steel Tanks

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