Contract Machining

Contract Machining

Contract Machining Parts

Novelty Structures supplies Contract CNC Machining Service for Mild Steel, Stainless Steel and Aluminium

Contract Machining in Turkey

Novelty Structures is serving businesses around the world with contract machining services to meet their production needs. These services provide a cost-effective and efficient way to outsource machining tasks such as CNC machining, turning, milling, and grinding, allowing companies to focus on their core operations while leaving the complex production processes to experts.

Contract machining involves outsourcing the manufacturing of parts and components to specialized machining providers. This includes precision processes like CNC machining, turning, milling, and surface finishing, which are essential for creating high-quality parts that meet strict industry standards. Contract machining companies typically offer both small and large-scale production runs, ensuring flexibility and scalability for businesses of all sizes.

Contract milling

Contract Machining Operations

CNC Milling

  • Slab Milling

  • Slot Milling

  • Side & Face Milling

CNC Turning

Large Part Turning

CNC Grinding

  • Surface Grinding
  • Cylindrical Grinding
  • Internal Grinding
CNC Grinding

Heat Treatment

  • Annealing
  • Stress Relieving

  • Tempering
  • Quenching

Large Part Heat Treatment
CNC Machining Parts with operators

Coating

  • Bead Blasting
  • Polishing
  • Wet Painting
  • Passivation
CNC Turning Part

Why Choose Novelty Structures for Contract Machining?

 

   
Skilled Workforce and Expertise Novelty Structures employ highly trained team who are skilled in using various CNC Machines and Equipment. Our staff are able to produce custom parts with different tolerances to meet exact specifications of the client.
Advanced Technology and Equipment We use state-of-the-art machinery and software to produce complex parts with high precision and strict quality control. This includes CNC machines, multi-axis lathes, and grinding equipment, ensuring that parts are produced with the highest level of accuracy and consistency. We also utilise the local manufacturing hub for operations that requires a specialised contractor.
Global Reach and Scalability Our main markets are Europe and North America. We also handle/coordinate the logistics and shipment of our products to the destination seamlessly.
Customization for Various Industries From aerospace and automotive to medical devices and consumer electronics, contract machining services are adaptable to a wide range of industries. Whether you need a single prototype or large-scale production, these companies can provide tailored solutions to meet the demands of your specific market.

 

Stainless Steel Milling
Large Part Machining Tolerances

Quality Control

  • Purpose: Identifying defects such as surface scratches, tool marks, or burrs.
  • Tools: Magnifying glass, microscopes, the naked eye.
  • Applications: Initial filtering to ensure parts meet visual quality expectations.
  • Purpose: Measuring the dimensions of parts to ensure they meet specified tolerances.
  • Tools: Calipers, Micrometers, Height Gauges, CMMs, Go/No-Go Gauges
  • Purpose: Inspecting the first part produced to verify the setup and ensure compliance with specifications before full production.
  • Documentation: Detailed inspection reports for traceability.
  • Purpose:Evaluating the smoothness or roughness of a part’s surface.
  • Tools:
    • Profilometers: Measure surface roughness (Ra, Rz).
    • Comparators: Visual reference charts for surface textures.

Pricing Contract Machining Works

 

Driver            Description
Material
  • Material Grade: Different Grades have different characteristics of machinability.
  • Material Wastage: Larger raw material blocks result in higher wastage, thus, costs.
Design Complexity
  • Geometry: Complex shapes and detailed features require more time and advanced setups.
  • Tolerances: High tolerances require slower speeds and more quality checks.
  • Surface Finish: High-quality finishes need additional passes or post machining processing.
Volume
  • Batch Size: Smaller batches have higher per-unit costs due to setup overhead.
  • Economies of Scale: Larger runs reduce per-part costs by spreading fixed expenses.
Tooling and Setup
  • Custom Tools: Custom cutting tools or jigs increase upfront costs.
  • Setup Time: Longer setup times for complex parts add to costs.
  • Machine Type: Advanced multi-axis machines are more expensive to operate.
Post-Processing
  • Secondary Operations: Processes like heat treatment, painting add expense.
  • Inspection and Testing: Advanced quality checks, such as CMM inspections, require time and resources.
Packaging
  • Custom Packaging: Custom Packaging based on the the product dimensions
  • Inventory Management: Stocking and shipment to various destinations.

 

FAQ

What is contract CNC machining?2024-12-31T00:33:50+00:00

Contract CNC machining refers to outsourcing precision manufacturing tasks to a specialized provider. These services involve computer-controlled machining processes to produce high-quality parts or components from various materials, including metals, plastics, and composites.

What types of CNC machines do you use?2024-12-31T00:34:24+00:00

Our facility utilizes a wide range of CNC machines, including:

  • CNC mills
  • CNC lathes
  • 5-axis machining centers
  • Swiss-style lathes
  • CNC routers
What is your typical lead time for projects?2024-12-31T00:35:09+00:00

Lead times depend on project complexity, material availability, and order volume. Prototyping projects often take 1-3 weeks, while production runs may take 4-8 weeks. Expedited services are available for urgent needs.

Can you provide finishing services?2024-12-31T00:35:47+00:00

Yes, we offer a variety of finishing services, including:

  • Anodizing
  • Powder coating
  • Polishing
  • Sandblasting
  • Heat treatments
  • Plating (e.g., chrome, nickel)
Can you handle large parts or assemblies?2024-12-31T00:36:17+00:00

Yes, we have CNC machines capable of handling large parts and assemblies. Our facilities include machines with extended work envelopes and multi-axis capabilities to accommodate oversized or complex components.

Can you machine custom threads or specialized features?2024-12-31T00:36:52+00:00

Yes. We can machine custom threads (both internal and external) and create specialized features such as undercuts, thin walls, deep pockets, and complex contours based on your specifications.

What are your shipping options?2024-12-31T00:37:23+00:00

We ship globally using a variety of carriers. Depending on your location and urgency, we can provide standard shipping, expedited shipping, or freight options for large orders.

Can you integrate CNC machining with other manufacturing processes?2024-12-31T00:37:50+00:00

Yes, we can combine CNC machining with other processes such as injection molding, die casting, 3D printing, and metal stamping for a complete manufacturing solution.

Do you machine small or intricate parts?2024-12-31T00:38:17+00:00

Yes, our precision CNC machines are equipped to produce small, intricate components with features like micro-holes, fine threads, and detailed engravings.

Are there specific design guidelines I should follow for CNC machining?2024-12-31T00:38:55+00:00

Yes, to ensure manufacturability, consider the following:

  • Avoid overly thin walls or deep pockets.
  • Specify radii for inside corners.
  • Use standard hole sizes where possible.
  • Minimize excessive tolerances unless necessary.
What is your process for handling defective parts?2024-12-31T00:39:34+00:00

If defective parts are identified, we will replace them free of charge. We work closely with our clients to address any issues promptly and improve future production runs.

Do you offer post-production assembly?2024-12-31T00:40:07+00:00

Yes, we provide post-production assembly services, including mechanical assembly, fastening, and packaging, depending on your project’s needs.

Large part turning

How can we help you ?

Novelty Structures provide reliable, cost-effective and high-quality parts and components through its workshops in Turkey. By partnering with us, companies can reduce overhead costs, improve production efficiency, and focus on other areas of their business.

Contact our team to further discuss your needs.

Knowledge Hub
Go to Top