Major challenges

Quality Control Issues

Description

  • Defects like inaccurate cuts, out of tolerance dimensions

  • Weld imperfections (e.g., porosity, cracks)
  • Surface blemishes

Impact

  • Requires rework
  • Increases costs
  • Delays delivery

          How we cope ?

  • Implement quality management systems and QC unit
  • Provide sample fabrication to identify potential defects before serial production.

  • Train staff and use CNC machinery for accuracy and speed.

Material Delays

Description

  • Late deliveries of raw materials due to inconsistent supplier lead times.
  • Unavailability of special grades

Impact

  • Halts production
  • Forces timeline adjustments or material substitutions.

          How we cope ?

  • Build relationships with reliable suppliers
  • Maintain buffer Inventory
  • Early plan of procurement
  • Engage multiple suppliers for every stock

Communication Gaps

Description

  • Miscommunication between shop floor, sales and the client.

  • Lack of technical expertise of the sales people

Impact

  • Causes missed deadlines, rework, and customer dissatisfaction.

          How we cope ?

  • Improve handoff processes
  • Use clear documentation
  • Employ trained staff
  • Promote close communication within organisation parties