Major challenges
Quality Control Issues
Description
Defects like inaccurate cuts, out of tolerance dimensions
- Weld imperfections (e.g., porosity, cracks)
- Surface blemishes
Impact
- Requires rework
- Increases costs
- Delays delivery
How we cope ?
- Implement quality management systems and QC unit
Provide sample fabrication to identify potential defects before serial production.
- Train staff and use CNC machinery for accuracy and speed.
Material Delays
Description
- Late deliveries of raw materials due to inconsistent supplier lead times.
- Unavailability of special grades
Impact
- Halts production
Forces timeline adjustments or material substitutions.
How we cope ?
- Build relationships with reliable suppliers
- Maintain buffer Inventory
- Early plan of procurement
- Engage multiple suppliers for every stock
Communication Gaps
Description
Miscommunication between shop floor, sales and the client.
- Lack of technical expertise of the sales people
Impact
- Causes missed deadlines, rework, and customer dissatisfaction.
How we cope ?
- Improve handoff processes
- Use clear documentation
- Employ trained staff
- Promote close communication within organisation parties
