To optimize costs in aluminium casting, consider the following:

  • Consolidate parts: Combine multiple components into a single casting to reduce assembly costs.
  • Optimize design: Use simpler part designs with uniform thickness and fewer complex features to reduce mold complexity and material waste.
  • Increase production volume: Higher production volumes often result in lower per-unit costs due to economies of scale, particularly with methods like die casting.
  • Material selection: Choose an appropriate alloy and casting method that balances performance requirements with cost efficiency.
  • Minimize post-processing: Design the part to reduce the need for extensive machining or surface finishing.

Discussing your design and budget constraints with your casting service provider can help in identifying cost-saving opportunities.