Novelty Structures specialize in Manufacturing of Custom Piping Fabrication
Services that meet the stringent demands of various industries.
Table of Contents
What is Piping Fabrication ?
Pipe fabrication is the process of manufacturing custom piping systems by cutting, bending, welding, and assembling pipes and related components to meet specific project requirements. These systems are designed for transporting fluids, gases, or slurries in industrial applications.
Materials Used in Piping Fabrication
Our workshops can deliver fabrications using a below materials to suit various operational conditions:
Pipe Fabrication International Standards
Compliance with global standards is a hallmark of quality piping fabrication. Novelty Structures is proficient in both American and European standards, ensuring their systems are adaptable to various regulatory environments.
Challanges in Piping Fabrications
Piping fabrication involves a range of challenges that stem from technical, operational, safety, and quality-related factors. These challenges can impact the efficiency, timeline, and overall success of a piping project.
| # | Challenge | Description | Common Issues | Impact on Project |
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| 1 | Material Selection |
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| 2 | Accurate Design & Measurements |
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| 3 | Welding Challenges |
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| 4 | Quality Control and Inspections |
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| 5 | Dimensional Control and Fit-Up |
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| 6 | Project Coordination and Scheduling |
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| 7 | Cost Management |
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How can we help you ?
Piping fabrications are indispensable to industrial projects, and their success depends on the careful selection of contractors, stringent quality control, and compliance with global standards. Novelty Structures stands out as a reliable partner in providing high-quality piping solutions tailored to demanding industrial needs.
FAQ
Pipe fabrication adheres to international standards for safety and quality. Commonly referenced standards include:
- ASME B31.1 (Power Piping) and ASME B31.3 (Process Piping)
- API 5L (Pipeline Standards)
- EN 13480 (Metallic Industrial Piping)
- ISO 15614 (Welding)
Material selection depends on factors like operating temperature, pressure, fluid type, and environmental conditions.
NDT is a testing method to evaluate the integrity of materials and welds without causing damage. It ensures the reliability of the piping system and includes methods like ultrasonic testing, radiography, and dye penetrant testing.
Surface treatments improve the durability and performance of piping systems. Options include:
• Galvanizing
• Epoxy or polyurethane coating
• Sandblasting and painting
Welding quality is assured through:
- Certified welders using approved welding procedures (WPS).
- Visual inspections and advanced NDT methods to detect defects.
- Adherence to welding standards like ASME Section IX or ISO 15614.
Project timelines vary based on complexity, material availability, and the scope of work. Simple systems may take a few weeks, while large, intricate systems can take months.
Standard documentation includes:
- Material Test Reports (MTRs)
- Weld logs and maps
- Inspection and test records
- Pressure testing certificates
- Compliance certificates (e.g., ASME, API)
- Shop Fabrication: Piping is fabricated in a controlled environment with access to advanced machinery and tools. It ensures higher precision and quality.
- On-Site Fabrication: Pipes are fabricated at the installation location, typically for large or complex projects where transportation is challenging.
Key cost drivers include:
- Material type and quantity.
- Complexity of design and assembly.
- Quality testing requirements.
- Coating and surface treatment options.
We fabricate a wide range of pipes and fittings, including:
- Elbows (45°, 90°, and custom angles)
- Tees and Crosses
- Reducers (Concentric and Eccentric)
- Flanges (Slip-on, Weld Neck, Blind, etc.)
- Spools and Pipe Supports
- Custom-designed components
Pipe spools are pre-fabricated pipe sections consisting of pipes, fittings, and flanges, created off-site for quicker on-site installation. Spools reduce labor costs, improve quality control, and save significant time during project execution.
Yes, we are experienced in fabricating piping systems for demanding environments, including high-pressure and high-temperature conditions. Our fabrication processes and material selection ensure safety, strength, and reliability under extreme conditions.
We perform a comprehensive range of inspections and tests, including:
- Non-Destructive Testing (NDT): Radiographic (X-ray), Ultrasonic, Magnetic Particle, and Dye Penetrant Testing.
- Hydrostatic and Pneumatic Testing: Ensures pipes can withstand pressure without leaks.
- Visual and Dimensional Inspections: To verify accuracy and quality.
- Material Certification Verification: Ensures the correct material grade and composition.
Yes, we understand that some projects require rapid turnaround. With our advanced facilities and efficient workflows, we can expedite fabrication while maintaining quality standards. Please contact us to discuss your project’s timeline.
Our team consists of highly qualified and certified professionals, including:
- Certified Welders
- Experienced Pipefitters and Engineers
- Quality Assurance Inspectors (NDT Level II & III Certified)
We continually train our staff to meet industry advancements and safety requirements.
Yes, we offer prefabricated piping solutions tailored to your specifications. Prefabrication ensures reduced installation time, improved accuracy, and cost savings for large-scale or repetitive projects.
We provide piping fabrication services locally, nationally, and internationally. Our team can mobilize quickly to meet project requirements regardless of location.
To get started:
- Contact us via our contact page.
- Share your project details, including specifications, drawings, and timelines.
- Our team will evaluate your needs and provide a customized proposal and quote.
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